The Dangers of Legacy Technology in OT Environments
Operational Technology (OT) environments are integral to our critical infrastructure, and form the backbone to all kinds of industries including manufacturing, transport, and utilities. OT systems are used to control physical processes and machinery. However, while the world of IT has had to adapt in recent years to cope with the growing number of cyber threats, many OT environments are stuck in the past. Much of our critical infrastructure relies on legacy systems that weren’t designed to deal with modern cyber security needs.
Despite the importance of OT environments, these outdated systems are one of the biggest security risks that today’s businesses are facing. From missing updates to a lack of support, legacy technology is leaving businesses around the world exposed to serious vulnerabilities.
Why Legacy Technology Is Still in Use
There are many reasons why businesses are still using legacy technology in their OT environments. For a start, many of these systems are key parts of critical infrastructure, and have been designed to last for years – or even decades. Replacing them can be expensive, time-consuming, and could result in operational downtime. In industries where downtime could potentially be life-threatening, the thought of replacing these systems can be intimidating, even for big businesses or governments. In fact, a report from Dell found that some businesses spend 60 to 80% of their IT budget on maintaining existing hardware and apps instead of updating them.
A lot of older technology was also designed to run in isolated environments. They were never meant to be connected to the internet or integrated with IT systems. However, with digital transformation on the rise, OT environments and IT systems are becoming increasingly connected, leaving legacy technology exposed to new threats it wasn’t designed to deal with.
The Security Risks of Legacy OT Environments
A lot of legacy technology in OT environments lacks even the most basic security features – features like encryption, user authentication, or secure communication protocols. Some will still have default credentials in place, making them easy targets for hackers if they’re able to gain access. To make matters even worse, vendors will eventually stop supporting these systems after a couple of years, meaning they no longer receive patches or security updates. When new vulnerabilities are discovered, they won’t be addressed, leaving businesses exposed to threats with no way of plugging these gaps.
In addition to this, because of their outdated architecture, legacy systems can often be incompatible with more modern cyber security tools. This makes it harder for security teams to monitor these systems for threats. Tools like endpoint detection and response (EDR) or network segmentation solutions, for example, might not work properly with older infrastructure. On top of that, failure to meet new compliance requirements because of these limitations could lead to fines and legal issues.
Real-World Consequences
The consequences of a cyber attack in an OT environment could be devastating. Unlike IT systems, where the impact could just be downtime or the loss of data, OT breaches can have real-world impacts. Not only can they damage equipment, but they could also put lives in danger.
For example, in 2021 there was a cyber attack on a water treatment facility in Florida. The hacker tried to increase the amount of sodium hydroxide in the water supply, to ‘dangerous’ levels. The breach was only possible because of outdated systems and poor password practices. Although it was caught before any damage could be done, it highlighted the dangers of legacy technology. This isn’t the only such attack – a recent survey revealed over half of businesses around the world suffered an OT security incident in the past year.
Best Practices for Securing Legacy OT Environments
While completely replacing and updating legacy OT environments would be ideal, it’s not always possible – especially for industries where downtime or costs are too high. In the meantime, there are a number of steps that businesses can take today to protect themselves. Network segmentation is a crucial first layer of defense. This way, you can isolate your most outdated and vulnerable systems from the rest of your network, and limit the spread of a potential attack.
Implementing strict access controls – like multi-factor authentication, role-based access control, or session monitoring – also ensures only authorised personnel can interact with any critical infrastructure. To reduce your exposure, firms should also deploy OT-aware monitoring tools. These can detect unusual behaviour, even in OT environments where traditional security software can’t be installed.
At Infosec K2K, we also recommend regular risk assessments. These are essential in order to identify which of your systems may be the most vulnerable, and can help you prioritise your resources more effectively. It’s also important to train your staff on cyber security best practices, and to ensure that your incident response plan covers any legacy technology in your OT environments.
Planning for the Future
Here at Infosec K2K, we understand the unique challenges that businesses often face when securing their OT environments. Our experts can help you assess your legacy systems, identify vulnerabilities, and implement tailored solutions designed to protect your operations without resulting in any unnecessary downtime. Your long-term security depends on gradually replacing legacy OT systems with modern, secure alternatives. We – and our network of cyber partners – understand the requirements of OT environments, and can help you to modernise without disrupting your operations.
Transitioning from legacy technology doesn’t have to happen all at once. With phased upgrades and hybrid setups, you can reduce disruption while improving your cyber security posture bit by bit. Whether you need help with risk assessments, network segmentation, or long-term security, we’re here to support your journey from legacy risk to modern resilience.
Whatever solution you’re looking for, we can help. The experts at Infosec K2K can offer you specialist guidance, and help you find the product that’s the best fit for you.
Get in touch with us to find out more about how we can help you.